Alubat OVNI 435-6 "Sakura"
A project notebook detailing the refit of our Alubat OVNI 435 "Sakura"
Sunday, 29 March 2026
Saturday, 14 March 2026
Refit: To-Do list
Domestic stuff (Martinique)
- Corkscrew
- TP holder
- Masher
- Peeler
- max 15"wide monitor, ideally 12v
- anchovy paste
- salad spinner?
- bowls?
- Tubs for parts (big box)
masthead work. (Grenada)
- New antennae, cables RG8X 100'/run
- https://www.practical-sailor.com/marine-electronics/3db-vhf-antenna-test
- Digital 222 3db antenna recommended
- Windex purchase and install
- Tricolour light (install)
- Foredeck light (install)
- B&G wind. (Warranty or replace with wired )
- Service sheaves
- Tighten furler sections
B&G and victron Tech (Pochon, Martinique, See Philippe Jambon)
- DST810. DEFECTIVE BEING REPLACED BUT SENT TO WHITBY.. I’ll have to pay for one in Martinique.
- WS320 - this is not a robust or reliable system. Circuit board was wet and beginning to corrode. After 5 weeks use! If not repairable get a wired unit
AR 007372 1000w Windlass (Caraibe Marine, Martinique)
- Free seizedWindlass clutch
- Install emergency windlass switch.
- Rewire for ruggedness
- Add MM chain ramp
- If non repairable replacement is the X2 model
Autopilot/Steering (Martinique)
- LeComble and schmidt spares
- Whitlock rose joints
- change fluid in L&S
- Spares for l&s
Sail hardware (Martinique)
- Facnor F20 and F30 pins
- Wichard snap shackles
- Batten pockets
Chandlery (Martinique)
- 3c cable for windlass remote. 10m
- Suzuki fuel line 2 sizes
- Connector for windlass remote (to make emergency spare)
- Louvered engine ducts
- Dinghy running light
- Digital 222 3db antenna.
- Windex 15
- Boat hook
- Soft shackles for runners or wichard toerail parts
- 17mm hose barb fittings for fridge pump, shurflo 4128-110-E04
- silva 70 bracket (home)
- flag clips?
- Relay AD L43150. (Std 4-terminal relay)
- Larger relay for autopilot spare
- spare latch hooks Whitewater marine 2600SS.
- low friction blocks for windpilot
- new water tank lids. ?
- Tackle boxes approx 11X7.5
From ALUBAT France (Ship to Grenada)
- plugs for rudder bolts
- Screws for plexi
- plastic for CB glides
Metal Fab
- make anchor chute
- Solar rack. Grenada
Projects at home
- Probes for voltmeter with clips
- binocs holder
- Flashlight holder
- Horn holder
- Frame for top of drawers (for hardware boxes). 24.5x18.5x2.5
- make dropboard holders
- glasses and flashlights binocs, hb compass holder
- Canvas bags for spares
- Canvas bag for stern anchor
- PT holder
- make cover for halyard winch motor
- Inside 10X14”,
- 2.5” high to clear motor
- Curve is minimal. Oddly
- make new cockpit cushions 59x20.25
- Make More G10
- anodes for water tanks
- Bag for stern anchor rode need volume
- Holder for bolt cutters
- Thermos holder
- Coffee grinder and moka pot holder
Projects on Boat
- How to store pot lids? Plastic fingers!
- Spray dodger again.
- Install watermaker
- remove and reinstall hyd pump. Check leak.
- remove m or reroute surplus wiring for usb
- reinstall traveller screws
- small fuse block for ent. Stereo, vhf on same cut
- make cover for fridge drain
- Hook for anchor locker lid
- Cleat for anchor safety line
- fix dodger snap
- Lift latch for fwd floor
- lash dodger
- latch electronics cab
- replace USB chargers
- test hydrogen
- mount HH VHF charging cradles
- Update navionics
- Rack for screwdrivers/oft-used tools.
- revise and relabel panel
- Revise switches in drop down
- glue trim at nav cabinet door and cabin sole near galley
- Fix outboard
- Install stbd Fuel tank gaskets
- Replace garden hoses on fuel tank vents
- hang cleats for dock lines
- BBQ mount?
- STAPLE OVERHEADMount first aid kit by galley
- relocate liferaft cradle to cabin top
- mount ipad etc for backup behind nav station
- Check screws and pads on hinges -fwd ps anchor locker, lowest helm seat plate, upper 3 on SS hatch lid
- improve winch button mounting
- Drill finger hole in large panel and fit small panel properly in stbd aft cabin
- repair ps aft cabin plywood
- Verify through hull hose clampssafety wire dst 810 when replaced. Locate blocking plug
- inventory above water skin fittings.
- Relocate cabin heater.
- Install Propane solenoid
- longer screws/nuts for staysail winches
- Add bulkhead in electrical area for solar controllers.
- Finish 220v wiring (fwd receptacle)
- Fridges/freezer barrier. Design done. Ordered
- Install new gas detector/heat sensor
- install reading/dome lights
- install one more anode in stbd water tank, 3 more in port. (I have two hubs aboard).
- Water filter at galley tap.
- relocate extra chain to chain locker
- Troubleshoot radar and wind
- program multi plus
Rope work
- Make mooring bridle lines
- Make second anchor bridle
- make dinghy hanger bridle with shackles
- lanyards for pelican hooks and shackles
- Tweak anchor buoy. Shackle at buoy, drop loos each 5m, carabiner at float at 15m
- Make lead line for when dst fails again
Engine spares
- Better and spare alternator
- starter
- order spare volvo penta shaft seal 828422
- Spare Lift pump
- Bring more star and buckboard
- Gasket material
- #4 mokka pot gaskets
- Freezer packs for fridge/cooler.
- Larger cooler bag for defrosting
Future work
- Reconfigure 220v switching
- Reconfigure DC switching and access
- relocate engine panel
- Ventilation - dorades fwd of main cabin hatch and dome on foredeck?
- Replace pod with scanstrut SPH-31-w
- Brady labels
- Needle nosed pliers
- Better selection of woodworking files
- Small file handle
- Small hole saw mandrel.
- Bigger bowls to match existing?
- Blue dish towels
- Blue microfibre cloths
- Masher
- Gaskets for #4 mocha pot
- Another sheet of gasket rubber
- Diff coloured tool bags/luggage tags
- Material for companionway steps?
- Egg containers
- Bag for reels
- Admin/Tech
- confirm health insurance
- charge and configures spare phone
- Pay nexus
Bring home
Anchor handling improvements
- Repair windlass clutch
- Ensure wiring is robust and repairable
- Add on/off/on switch in sail locker as override.
- Repair original corded remote
- Add chain ramp
- Move additional chain to anchor locker
- Plastic for floor
- Hangers for mooring/bridle lines
Instrument strategy
- Master/slave both mfds
- Update software
- Sort wind inst
- Tablet chart repeater for helm
- Redundant iPad and gps
- Test Redundant gps for computer/opencpn
- Ram mount for iPad A16
- anodes 110 (4.5")
- anodes 140mm 4.5 and 5.5"
- Harken stop blocks for furlers
- TACTIX 320078 parts bin 14in
- M10, m8, m6 taps
- solder sucker
- curtain fabric Fabricland (blue) 21840 21.99<20% pitch black 7635AD $19<50%
- More Mika sanding screen things
- Cable gland Panzer gauge 13.5
- cover for rhs of drop down is 12" X 5.75"
document/inventory
- Document and indicate through hulls
- Document and assess critical hoses
- Document required hand holds
- Document compass and pedestal cover design
- Document engine belts
- Document engine mounts
- template fitted Tool roll for wrenches
- measure large hatches for bug screens
- determine tool storage strategy
- Water tank lids, make, model, size.
- Engine mounts, including durometer stamp
- Stanchion sleeves in base
- Shelf in fridge
- teak, oak
- material for delrin slides
- measure for jacklines and check
- shorepower adaptors
- 30a 125VAC NEMA M>IEC blue female (to adapt shore power)
- 15A 125VAC NEMA M > IEC blue female (to adapt shore power)
- IEC standard plug to NEMA Female - mark 125VAC only
- Measure for plexiglass panel to cover all sins below elect panels
Thursday, 25 December 2025
Random notes so far
The ws320 Bluetooth wind sensor worked for around 11 month and refused to pair after that. These things are known for this and the problem is likely the cheap ni-cad battery pack. Here are some recommendations for battery replacement:
Ye gods and little fishes!!!! Y'all are turning the easiet job on a boat into a totally unnecessary nightmare! The joker valve in any toilet is inside the discharge line...so removing the discharge line from the pump-AFTER you've flushed plenty of clean fresh water through it (use a beer cup from the sink)--is all you need to do to replace it. The flange on on the joker valve is the gasket that seals it to the pump. Be careful not to OVERtighten the screws when you put the hose back onto the pump...overtightening will cause the hose to pucker around the screws which will create leaks. So start with hand tight...flush the toilet to check for leaking. Tighten only a quarter turn more, flush again to check for leaking...repeat till no more leaking. If you have a manual toilet, it's important to replace the joker valve at least annually...Find my article "Joker Valve 101" in the files to learn the reason why. That article (along with a lot more useful information) is also in my book (see link in my signature below...just click on the title (my publisher's idea) which is a bit misleading because although it does cover all the sources of odor on a boat and how to cure--better yet,PREVENT 'em...it's actually a complete "marine sanitation systems 101" manual that includes US marine sanitation regs, holding tank management and maintenance (yes, holding tanks do actually need a bit of maintenance), all the most common equipment etc.
A cupful--no more than 2--of distilled white vinegar flushed all the way through to the holding tank and/or direct overboard thruhull weekly or at the end of a cruise if you're not on the boat every weekend will prevent mineral buildup on the joker valve and in the hoses. DO NOT leave vinegar sitting in the bowl...it will cause soft rubber (your joker valve) to distort and pucker. A 12-15% dilute of muriatic acid--available from any decent hardware store--flushed all the way through the system will remove sea water mineral buildup in the hoses and on the joker valve...Rinse with clean FRESH water after 45-60 minutes. A serious buildup may require a repeat.
First determine when is a good day to leave. Use departure planning tool in predict wind. Look at the tables not the animations. Main things I look at is Gust, Wave and CAPE. Look at the details and find the outliers. Sometimes what seems like a good window on average is hiding some bad weather on small parts of a passage.
You need to look at various models to know if the predictions are likely to be true or just a wild shot.
If the CAPE is high (above 1500 - ideally under 1000) I know weather is likely unstable and squalls likely.
Once I determine a good day I go into the sail planning tool. Mainly looking at gust maps, currents, wave and Cape. Using all available models. Make sure to also zoom way out to see what is happening around you. Often predict wind doesn’t take into account residual swell from systems nearby.
Most importantly, if you have time is to validate the data you see on screen with reality. So pick tomorrow for example - check the different models and see which one got it right on that day. You also have validation tools on predict wind which helps guide you towards the most accurate model in that particular area.
And finally update your route daily until you depart. I believe PredictWind updates the models every 8 hour.
Hope this helps. Play around with it and happy to jump on a call where we can run through the different tools.
Oh and make sure you set polars on PredictWind.
And as you know remember that they are only predictions. They often get it wrong. Not very helpful I know but always best to be prepared for worst weather than predicted.
Redundant anchor marking
Diesel bug
Saturday, 18 October 2025
2025-2026 Cruising aboard Sakura
- Nov 2025 - complete refit
- Dec 1-13 Deliver boat to USVI,
- Dec 13-29 Life raft recert, any other refit items.
- Dec 29-Jan 9 Fam visit in USVI and BVI
- Jan 9 to 19. Mark S visit. St Thimas to St Martin
- Jan 19- Feb 3 Mathieu C visit st martin to Antigua
Das Boot
Travel Considerations
Sakura is currently (September 2025) on the hard in Curacao, and will be ready to sail at the close of the 2025 hurricane season, (June 1 to November 30.)
Planning a sailing route involves exploiting the prevailing winds, which, at Caribbean latitudes generally blow north easterly to easterly at15-25kts. (see below) These are known as the ‘trade winds’ because they are strong and constant, and defined trade routes in the days of sail.
The intention is for Sakura to join the legions who cruise and charter in the lesser Antilles ( the smaller islands, running north-south from British Virgin Islands to Trinidad) between December and May, with visits from friends and family. These islands are popular winter tourist destinations for obvious reasons, but this area is a winter sailing playground specifically because the winds now fuel the tourist trade - sailors who enjoy straightforward sailing between islands that are usually within sight, and are a day's sail of each other.
At the moment though (Sept 2025), Sakura is nearly 500 NM south and west of the Lesser Antilles. This means that initially, Sakura must be delivered from Curacao, upwind, somewhat against the trade winds, to make landfall somewhere near the north end of the island chain.
The draft timeline as of Sept 2025 is as follows:
November 2025
Fly to Curacao Oct 27 to complete refit of Sakura through November, ideally launch, (update survey and insurance) and first sea trial mid November.Early December 2025
Curacao>Klein Curacao>PR>BVI/USVI
Klein Curacao is a half-day hop from Curacao. This provides an opportunity to test the boat and and confirm that all systems are working properly, and will provide the opportunity for any revisions or fine tuning that might be required, and an easy run back to Willemstad should any major issues become evident. Depending on weather and circumstances, we could spend two nights at anchor, with a day's circumnavigation of the island as a test sail, however much depends on the weather forecast.
Passage NE from KC to PR (400 NM)
Depending on conditions, KC to PR this would be a 3.5-5 day passage.
East from PR to BVI/USVI (80 NM)
Sailing Eastward Along Puerto Rico’s South Coast
Puerto Real to Vieques
Mid-Dec 2025 to January 2026
We will leave Sakura in Puerto Rico or the BVI, and return home for the holidays, and then fly back again, hopefully with one or more family members in tow for New Years' eve and early January.
This from Ronnie in response to my question regarding the ideal location for a Christmas layover:
Buenos dÃas Dave!
Considering your crew will fly to Curacao Nov 29, most probable you will be sailing N around the first two week of Dic.
During winter, the odds of getting a weather window with SE winds are very slim.
That said, most probable you will be sailing somewhere to the S coast of PR.
Don’t know if you have been in PR before; but if not, I strongly suggest to your the Island at least one week.
Ah, don’t forget to pre fill your departure from Curazao and entry to PR using the SailClear app.
OK, now to the main topic: Where to leave your boat during your 10 days holidays.
If you can afford around $1,500 to leave your boat in a marina, that will be my first recommendation. But the main issue is not economical, but to find a slip in any marina.Try first Marina de Salinas, which is next to our property or Ponce Yacht & Fishing Club (PYFC).
An alternative will be to anchor your boat in Salinas and ideally to pay somebody to check it periodically.
And as said before, once in PR, it is easy to make your way East to the VIs.
NOTE:
There are about 4@5 marinas in the E side of PR but they are more expensive and more difficult to get a slip.
If you are lucky to get a SE wind for the crossing N and end up in the VIs, there are more than half a dozen marinas there.
I will never leave my boat anchored there.
Sailing E from PR (including Culebra and Vieques) to the USVIs, you DON’ T have to check out NOR check in!
Hope all this info helps!
Cruising the BVI
Jan 2026
Fam cruise in BVI until Jan 9, and then to Anguilla, St Martin, etc...
Departing the BVI would likely involve the longest (but still short) passage in the Antilles, at around 90NM. 
And after that?
To be continued.
https://shell-storm.org/repo/Sailing/Pilot-Charts/atlantique-nord/
Wednesday, 2 April 2025
Battery Installation and Victron Lynx Application
Battery/Bus Installation Complete
Basics of the new buss system
Negative 12VDC battery connections
Positive-side connections
- The main house panel/loads
- The 1600VA multiplus 220v/70A inverter/charger
- The 800W 125VDC inverter
- The Alternator (via an ORION DC:DC charger)
Repurposing the BMV12 and its shunt.
Incorporating the Alternator.
limiting between the two. Without something to taper back the current and to
actually sustain a healthy continuous supply from the alternator we would
often see alternators running at full load for prolonged periods of time-
which inevitably can lead to alternator damage. Even if the battery bank
was only 50% discharged, we could be seeing the alternator running at full
yield for over three hours, and frankly I've seen alternators practically
glowing within one.
2) Yes, this is the recommended approach. If the user needs more power, the
BB1240 would be an excellent consideration and is also more or less the
limit on what I would recommend for a 70A alternator.
Powering the water maker
Earlier Posts
Components of the buss and battery hold-down setup.
The battery box on OVNI 435 #6 measures 22.5" X 30.25"X 9.5" deep and is located below the cockpit. It is made of welded aluminum and is bolted in place. It has an outward turning 2" flange around the top, with a seperate, single-piece plywood lid, With the lid removed, the batteries are partially accessible from either aft cabin, with all electrical connections on the port side. (note - OVNI 435 battery boxes can vary in size)
The one-piece plywood cover is secured to the flange with machine screws and easily-dropped nuts, and it has a 2"X2" (approx) cleat around its perimeter. The cover is bulky and inconvenient, and access is more difficult than it needs to be. Fortunately, this can easily be improved.
Cables enter the battery compartment through randomly-drilled holes on the port side. There is no positive bus bar, and no fusing at the batteries, Over time, accessories with a mishmash of fuse styles (or none) had been stacked on the various battery terminals. none labelled, most with no means of disconnect. The cables intrude into the middle of the box, interfering with battery installation and removal.
The house bank's 4 group 31 batteries were connected in parallel with heavy, well-made jumper links that appear to be original equipment. With the limited clearance to the conductive cockpit sole above, caution is required when working here, especially with top-terminal batteries.
The starter battery was/is also in this box, furthest aft. Access is particularly inconvenient.
The photos below show:
- how access is restricted by the cockpit,
- how the cabling was installed and intrudes into the box.
- The many live connections that must be made in an awkward, confined space.
Below left you can see that batteries must be placed in or removed from the box it in a fore and aft orientation. Below right shows a pair of terminals in the cockpit locker that were connected to the starter battery. Presumably this was to provide for boosting or charging. This DIY hack has been removed, and I will eventually relocate the starter battery to a more accessible location, probably in the port side cockpit locker.
What to do?
With the upgrade from 4 group 31 to 2 group 4d (ish) lithium batteries, it became a necessary to re-think the stowage of the batteries, and opportune to incorporate a bus bar, circuit protection, and a safer, more orderly layout.
Scope
- determine battery orientation ensuring:
- optimal use of space,
- minimal wiring
- tool-less method to install/secure/remove batteries. (small ratchet straps?)
- must be easy to reconfigure with - at most - basic woodworking tools.
- Battteries must be well secured
- Ideally, either house or start betteries could be removed while leaving the others in place.
- design/install distribution and circuit protection for current uses and future expansion
- Likely this means locating the bus bar and fusing outside of and adjacent to the battery box for better access, however it must then be protected from accidental contact.
- it should be easy and safe to disconnect each battery while leaving the other(s) in use.
- a ATO/ATC "blade" fuse block may be required for some low-current accessory connections.
- Improve the cover
- Cut the existing cover in a fore and aft direction.
- Incorporate a tool-less means of securing the cover so that either side can be quickly accessed.
- Ensure that terminal fuses can be inspected and replaced from the port side.
- Incorporate storage into any unused space if possible.
- Insulate the interior sides of the battery box to reduce the risk of contact with a live conductor.
- Provide clearly marked storage for spare fuses nearby.
The Physical part - Thinking inside the box.
Due to the size and shape of the batteries and the restricted access to the box, satisfying the above critieria is trickier than it first appears. Particularly item 1.6, as the batteries must be placed in the box in a fore-and aft orientation and then rotated atwhartships if that is the intent. This creates a bit of an assembly puzzle. See below, the mdf mock-up of the box and batteries.
I cut a thick rubber mat to size and placed it in the bottom of the battery box. This provides some cushion to the batteries, and will help prevent them from sliding. I ultimately decided to arrange the batteries as pictured above, with a hold down system made of stout oak rails, with two 2" wide rails at either end of the box, elevated off the bottom by 2". In the photo, mock-ups of these can be seen at the narrow ends of the box. Note that the postive terminals are at what will be the forward end of the box. The 2" rail width was chosen to provide a protected space for cables and terminal fuses around the perimeter of the box.
A second pair of rails, 2"X2" and movable, span the full 30" length of the box. In use, these are placed in the empty box, and slid under the raised. fixed rails. The fixed rails thus prevent these movable, longitudinal rails from lifting. The batteries are placed between the longitudinal rails as pictured, and against the forward rail. Ratchet straps looped around the movable rails are used secure both house and start batteries. As the strap is tightened, The rails are pulled upwards and towards eachother, and the batteries, between these rails, are pushed downwards against the rubber mat. Once the start battery is installed, wooden spacer blocks will be fitted into the remaining spaces to further secure the movable rails (and therefore the batteries) laterally, preventing any movement, and spacers will be added to the to the lid to further limit movement should the ratchet straps fail.
No tools are required, and the layout can be reconfigured as required in future.
Parts of Oak
The mdf protoype worked well, so a more refined version was committed to red oak. You can see the short end rails with the M8 bolt holes, and the movable rails with the added refinement of a cleat to secure the hold down strap. The straps were cut and loops sewn as shown.
The Electrical Part - Safe and Simple?
Circuit Protection at Battery box
- Battery 1 terminal fuses @150a
- Battery 2 terminal fuses @150a
- Inverter charger 1600w/70a (100A)
- Small inverter. (40A)
- 70A Alternator via smart regulator (verify cable, regulator output)
- House loads (125A per dwg, s/b fused already - where?)
- Future water maker (100A circuit?)
- 200W (450W future) PV (50a)
- 200W Sailgen (50a)
- Wind (50a) ** The wind generator may be retired.
Bus bars, circuit protection and monitoring
After having purchased the necessary bus bars and circuit breakers to upgrade the DC distribution, I struggled to design a safe and compact electrical layout that would work in the limited space available. This brought me back to Victron, and their Lynx bus bar range. I had previously ruled out this system as being too expensive, but, all things considered, it isn't. Relatively few additional components are necessary with this system and it has an inherently safe design. While the Lynx Shunt wasn't absolutely necessary, it provides the opportunity to further consolidate components. The Lynx Power-In has been "hacked" to incorporate fuses (google it) and now functions as a Lynx distributor .(minus the LED blown fuse indicator) The fuses (and breakers) are of a type and rating to protect the cabling in the event of a dead short, they are not intended to protect the equipment. (Fuses are a topic worth investigating.) Two thermal breakers were added and provision was made for an additional Victron smart shunt to monitor non-GX compatible charge sources. The components were arranged on a piece of 3/8” polycarbonate that will be fastened to (or very near) the port side of the battery box. The polycarbonate was drilled and tapped for M5 allen head cap screws, to secure the Lynx devices, two thermal breakers and a future Victron smart shunt. Clearance holes were drilled for M5 screws which will would be tapped into the battery box to mount the entire assembly. These screws will also secure mounts for releasable cable ties to secure the cabling running below the lynx devices.


Below you can see the space around the perimeter of the batteries and the oval holes at either end of the battery box for the battery cables, which exit the box and connect to the adjacent bus bars (red and black covers in the photo.) There is very little cable exposed. There is room for a third house battery if required but the removable hold downs might require some minor revision. There are fuses on each battery terminal and a very fast fuse in the lynx shunt. Load and charge source cabling will enter at the bottom of the Lynx power in, where it connects via a fuse to the bus bar. The Lynx shunt is located between all grounds and the battery negative.
Hopefully I can simplify and remove some of the massive amount of cabling and trunking that runs beside the battery box.
There are two less-than-ideal aspects to this approach:- one of the house batteries must be removed to remove the start battery. (I will relocate the start battery at some point)
- There is no means to externally disconnect each house battery. This means that an unused battery cable would remain live unless first unbolted from the bus. While this is not unusual, and can be accommodated, battery disconnects or external fuses might be more convenient than terminal fuses.
Notes
Fuses required
- one of the house batteries must be removed to remove the start battery. (I will relocate the start battery at some point)
- There is no means to externally disconnect each house battery. This means that an unused battery cable would remain live unless first unbolted from the bus. While this is not unusual, and can be accommodated, battery disconnects or external fuses might be more convenient than terminal fuses.
CNN350DIN. Fast fuse for dead short, in lynx shunt.
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- Deck and Exterior (5)
- DIY (17)
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